Automatic feeding, dust removal, slag discharge, slag storage, transportation and slag liquid recovery system for traditional Chinese medicine extraction

DNCZ Chinese medicine extraction automatic feeding, dust removal, slag discharge, slag storage, transportation and slag liquid recovery system is a complete set of equipment developed by our company for Chinese medicine extraction process, which is fully automatic processing of Chinese medicine feed dust removal, slag discharge and slag storage. The system has a perfect reliability design, highly operable automatic control mode and the whole machine's fully enclosed appearance structure form, to ensure the reliable operation of the system, easy to operate, sanitary and clean, so as to solve the traditional Chinese medicine extraction process for many years in the manual feeding labor intensity, difficult to remove the residue and pollution of the environment. At the same time, due to the adoption of complete sets of conveying, storage equipment and automatic control system, the treatment mode of traditional Chinese medicine waste residue in traditional Chinese medicine pharmaceutical enterprises has been changed from manual treatment to electromechanical integration program control automatic treatment, which greatly reduces the labor intensity of operators, improves safety, protects environmental hygiene, and meets the current GMP standards for production, storage and transportation, and environmental hygiene of traditional Chinese medicine slag, it is the equipment used for traditional Chinese medicine feed dust removal and waste residue treatment in traditional Chinese medicine extraction production enterprises at present, realizing the standardization, standardization and automation of production management based on industrial 4.0 mode of digital production of traditional Chinese medicine.

Keyword:

Key words:device,Slag

出渣车 除渣车

Classification:

Product Details

System Profile Introduction

DNCZ Chinese medicine extraction automatic feeding, dust removal, slag discharge, slag storage, transportation and slag liquid recovery system is a complete set of equipment developed by our company for Chinese medicine extraction process, which is fully automatic processing of Chinese medicine feed dust removal, slag discharge and slag storage. The system has a perfect reliability design, highly operable automatic control mode and the whole machine's fully enclosed appearance structure form, to ensure the reliable operation of the system, easy to operate, sanitary and clean, so as to solve the traditional Chinese medicine extraction process for many years in the manual feeding labor intensity, difficult to remove the residue and pollution of the environment. At the same time, due to the adoption of complete sets of conveying, storage equipment and automatic control system, the treatment mode of traditional Chinese medicine waste residue in traditional Chinese medicine pharmaceutical enterprises has been changed from manual treatment to electromechanical integration program control automatic treatment, which greatly reduces the labor intensity of operators, improves safety, protects environmental hygiene, and meets the current GMP standards for production, storage and transportation, and environmental hygiene of traditional Chinese medicine slag, it is the equipment used for traditional Chinese medicine feed dust removal and waste residue treatment in traditional Chinese medicine extraction production enterprises at present, realizing the standardization, standardization and automation of production management based on industrial 4.0 mode of digital production of traditional Chinese medicine.

 

Introduction of squeeze type slag car Introduction of Squeeze Slag

DNCZ extrusion type slag removal truck is composed of car body, walking device, discharging extrusion device, mixing device, liquid discharge device, dragging electric discharge device, bridge, maintenance escalator and walking track, etc. It is a product newly developed by our company for the extraction process of traditional Chinese medicine, and has independent intellectual property rights in mainland China and conforms to the requirements of Chinese GMP, suitable for pharmaceutical, food, health care products, beverage and other industries, automatic delivery of drug residue, slag, liquid synchronous separation of special equipment, because of its perfect reliability design, to ensure the stability of the operation of the equipment, its function is better than the previous generation of hydraulic and pneumatic principle of slag car. It solves the problem that the waste residue of traditional Chinese medicine is difficult to clean and transport and pollute the environment for many years. The newly developed liquid medicine recovery system can recover the liquid medicine residue to the greatest extent according to customer needs, which increases economic benefits for enterprises and conforms to the industrial policy of energy saving, emission reduction, production increase and consumption reduction. At the same time, the processing method of traditional Chinese medicine waste residue is changed from original manual processing to electromechanical integration automatic processing, which reduces labor intensity, improves safety performance, protects environmental sanitation, and conforms to GMP related production and health standards. It is the current traditional Chinese medicine extraction production enterprise extraction workshop waste residue processing equipment, and realizes the standardization and modernization of traditional Chinese medicine production management.

 

Working principle Working Principle

When the extraction tank has slag discharge requirements, the slag squeezing truck shall be started to run from the initial position to the bottom of the extraction tank that needs slag discharge, and reach the correct position to stop. The extraction tank opens the slag discharge door, and loads the traditional Chinese medicine slag into the slag removal vehicle. After loading, close the slag discharge door, and start the slag squeezing vehicle to run towards the slag discharge door according to the instructions of on-site manual or automatic program control system. After the slag squeezing vehicle reaches the designated position, move the special mobile conveyor under the slag discharge port of the slag squeezing vehicle (the second floor slag is directly located at the slag bin port). Start the power system of the slag squeezing vehicle to squeeze and discharge materials, open the liquid unloading valve, recover the traditional Chinese medicine liquid in the standby tank, discharge the extruded waste slag to the conveyor, and start the conveyor synchronously to transport the waste slag to the transport vehicle (the second floor directly squeezes the slag into the slag bin). After the discharge is completed, close the power device and discharge valve, and remove the conveyor. If there is still an extraction tank to discharge slag, repeat the above steps until there is no slag discharge request for the extraction tank, and the slag squeezing truck runs to the initial position and stops.

 

  性能特点Performance Characteristics

The body of the slag car is made of SUS304 stainless steel, and the perfect mechanical design and high-quality steel plate ensure the rigidity and strength of the equipment; the cutting-edge automatic program control system automatic control system realizes automatic operation, improves production efficiency, reduces labor costs and operation intensity, and at the same time Provides security. After dehydration, the moisture content of dry slag can reach 55%, which is convenient to transport and can be used as biomass power generation raw material or agricultural green manure to save energy and reduce emissions and protect the environment. The separated liquid medicine is recycled and reused to increase efficiency and income for enterprises. The configuration is flexible and can be customized according to the construction of new factory and the renovation of old factory.

 

Technical parameters Technical Parameters

Specifications and modelsModel Loading amount Feeding Quantity Amount of slag extrusion
Extraction Quantity
Travel speedRunning Speed Host PowerMain Engine Power Spindle speedMain Shaft Speed Overall dimensionDimension WeightWeight
DNCZ-3000 3m3 35m3/h 35m/min 15Kw

 

15rpm

 

L4800 × W2500 ×H2400mm

 

4300Kg

 

DNCZ-5000

 

5m3

 

45m3/h

 

35m/min

 

15Kw

 

15rpm

 

L5000 × W2500×H2600 mm

 

5300Kg

 

DNCZ-7000

 

7m3

 

55m3/h

 

35m/min

 

18.5Kw

 

22rpm

 

L5000 × W2500×H2800mm

 

6000Kg

 

 

Three Views

 

 

Out of Slag Mode Diagram

 

 

Engineering examples of Engineering Example

DNWX series full-automatic bottle outer wall cleaning machine is a patented product newly developed by Deno Technology and with independent intellectual property rights in mainland China (patent numbers are: ZL 2022208404361/ZL 2022208319848/ZL 2019207012370/ZL 2015 2 0784432.6/ZL 2015106534670). The products are divided into three types: DNWX-300(400/500). The cleaning and drying speed is 300/400/500 bottles/minute based on 10ml vials, the outer surface of each dosage form preparation bottle with a volume of 1-250ml can be cleaned and dried by high-pressure cold air. The product meets the relevant specification requirements of GMP in China, FDA in the United States, EDQM in the European Union, MHRA in the United Kingdom, PMDA in Japan, TGA in Australia, MFDS in South Africa and MCC bottle outer wall cleaning machines in South Africa. It is designed to clean the outer surface of various bottles such as vials, ampoules, cartridge bottles, eye drops (including glass bottles, plastic bottles and row plastic bottles), etc. in the pharmaceutical industry. The preparation bottles are first arranged on the star-shaped driving wheels in an orderly manner through the bottle feeding device, purified water (detergent or surfactant can be added as optional medium) is used to clean the outer surface of the preparation bottles, and then clean compressed air and high-pressure cold air are used to dry and purify the bottles. The star-shaped dial wheel always drives the preparation bottles in an orderly manner through various cleaning and cold air drying stations. The uniquely designed shape spray nozzle avoids being immersed by liquid during cleaning and drying of the formulation bottle. The clean compressed air nozzle can blow off part of the cleaning liquid on the outer surface of the bottle, and the high-pressure clean air can

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